Spool Winding

Helping manufacturers reduce downtime and boost profits

Our expertise in customised spooling services means we can improve many elements of the manufacturing process, helping customers across many different sectors save time, reduce costs, increase output and boost profits. Working in modern premises with leading-edge machinery, round-the-clock production facilities and a highly trained team, we can handle virtually any contract spooling or web conversion project.

Increased product throughput

We transform wide-width, short-length, heavy rolls of tape into narrow-width, very long and very stable spools that can be run on packaging lines at extremely high speeds to significantly increase the throughput of packaged products. Customers using materials we have converted have reported productivity gains of over 200% and reductions of over 80% in process waste.

Reduced equipment downtime

Typically, our spools ensure higher line speeds, fewer roll changes and fewer splices, resulting in reduced downtime for key machinery.

Unsurpassed capabilities

We have the largest range of spooling heads and configurations available for contract work in Europe. Our custom spooling lines produce spool widths from 2mm up to 76mm wide, and spool outer diameters ranging from 50mm to 500mm.

Our modern spool winding machinery, equipped with the latest electronic drives, enables us to produce longer lengths of material in stable packages, which are less prone to damage during transit and handling.

With our in-depth understanding of materials and winding technology we can level wind even the most difficult substrates, and our 24-hour production provides flexibility and speed in order fulfilment.

Broad-ranging applications, cost effective solutions

Our advanced spooling techniques mean we can convert a wide range of tapes, including complex sticky tapes, technical non-woven tapes, acquisition layer, elastic, and hook and loop tapes for food and drink, security, cabling, health and medical product applications.

We can also create longer production runs of highly stable material, which enables customers to increase output and reduce downtime in their own manufacturing processes. Many of the sectors in which we work operate within exacting hygiene standards. To preserve the hygienic integrity of these products, we work under clean room conditions in our factory.

Contact us to find out how you can profit from our contract spool winding services.

ProSpool's leading-edge spooling machines
Machine A B C D E F
Slitting Width (mm) 4-35 3-35 1-9 12-35 12-50 12-19
Max. input roll diameter (mm) 600 1200 400 600 1200 500
Recommended materials Self adhesive films, foams, non-adh foils Films, foils s/a foams to 4mm, non wovens Tear tapes, hot stamping foils, films Self adhesive tapes, strong films Thick films, non wovens Self adhesive sealing tapes
Max. spool diameter (mm) 480 480 350 380 500 350
Max. spool width (mm) 320 320 160 320 500 100
No. Stations 18 24 24 12 15 18
Core inside diameter (mm) 76.2 or 152.4 76.2 or 152.4 29.0 or 76.2 or 152.4 76.2 or 152.4 76.2 or 152.4 152.4
Slitting types Shear, razor Shear, razor crush cut Shear, razor Shear, razor Shear, crush cut razor
Types of material we can spool
  • Adhesive tapes
  • Adhesive & non-adhesive foam
  • Non-woven fabrics
  • Plastic films
  • Resin-based composites
  • Paper (coated and uncoated)
  • Laminates
  • Metal foils (including aluminium, copper, alloys)